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Milwaukee says it's by design and normal. But the electronic variable speed control has an overload cutout feature that is a royal pain. The higher horsepower is definitely welcome in this body-grip router compared to the 1 3/4 hp Milwaukee routers that we've been using. You can't load it much at all until it shuts down and must be restarted. I'd stick with the 1 3/4 hp that actually stays running. It invalidates the extra power.
routers do not have machined subases.miter saw tables and table saws do.this tool seems fine but its base is not flat.put a straight edge across.the bushing subase is also far from flat.router users should always check the base plate.i have several routers and have gotten pat warner base plates from him.he machines a clear baseplate.you need a flat baseplate to get the best quality dados dovetails etc.i have not used the machine yet till i get my baseplate but the strap definitely feels nice and the fine adjustment is smooth.i am giving 5 stars on comfort of router.i will have it cranking in a week.
I was a little disappointed however to see that this router did not have a full 5 star rating. Routers are used for some things and Shapers are used for other things, i.e. It puts allot more stress on the router than a "weekend/hobbyist" would. I have always been and porter cable guy for routers until I tried my buddies Milwaukee, and needless to say I had to get one. As a professional carpenter/business owner I am always buying new tools so I can find the latest and greatest for quality of work, ease of maintenance and for the safety of my guys.
I own three porter cable routers and have since replaced them with the Milwaukee routers due to there ability to take a beating in a trailer, cabinet shop, job site, and even in my own garage. The Milwaukee router is an awesome router hands down. I read the review that was rated 1 star and I have to say that his router was put under allot more stress than it was designed for by using panel raising bits. raised panel construction. This kind of router is not designed for that kind of use.
Best router I've ever used. I would greatly prefer this switch to be close to one of the handles so I can turn the router on or off without having to take my hand away from the handle. I got this Milwaukee Router in early 2005, and I love it. To me, this is a design flaw. The height adjustment on Ryobi locked up after a very short period and wouldn't move, so i took it back for a refund and got the Milwaukee. (It's located in the middle of the housing, instead of being on the side). It's far more solid and well built than any router I've ever used.
I had used a Craftsman router for over 20 years, and when it wore out, I bought a Ryobi router. Height adjustment is superb.accurate and easy to use. Other than that, I'm extremely pleased with the router. The only thing I don't like about it is the on/off switch is awkward to reach.
This one will go back for warranty repairs again just because I hate throwing things away. Like another reviewer said, the 5 year warranty is nice but it really isn't worth having, since the router is in the shop for a month at least once per project.My recommendation is: DON'T WASTE YOUR MONEY, THIS ROUTER IS A P.O.S. They had to replace the brushes, speed control, and just about everything else inside except the motor windings and case.After just a few minutes of light use since the repair (3/16" beading bit on about 12 feet of oak), it quit again. Again, they replaced about a dozen parts in the motor. Yeah, Merry Christmas to me. I bought the 5616 in August '03.
It was repaired under warranty but it took the repair shop nearly a month to get it fixed. This time I sent it to the Milwaukee Factory Service Center. Looks like I'll be getting myself a new router for Christmas. It quit again. I was initially impressed with the power (easily turned panel raising bits), the Bodygrip design is far superior to any other handles, and the variable speed option is a must.Like another reviewer however, my router stopped working after a few months of weekend projects. It took about three weeks to get it back.Latest update.
(Piece of S***) 11 Dec 04.
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