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overal satisfied with product. I did find the on/off switch a little awkward to operate. It handles the 1/2" bits very well as long as you don't overload the amount of cutting area.
I could "adjust" the position of the line cord at the strain relief and it would start or stop. I just put lock-tite on the screw and tightened it to the point of shutdown and backed off half a turn. I bought the PC 690L RVS kit with two bases. At least now the router is useful. It appeared that the line cord was the culprit. At this point, root cause of the problem is unknown. After lots at troubleshooting and multiple reassembly of the end cap where the wires are, I discovered that the router operated fine until I tightened one of the end cap mounting screws to the end point of its travel.
The operation at first was fine, but developed intermittent start after a little use. A line cord failure is extremely rare and indeed I could find no problem with the cord itself. Anyone else have similar problem. Thorough examination of the controller printed circuit assembly and resoldering several leads and components did not reveal any cause or resolve the problem.
This router really delivers. This design works great for me and still does a great job without burning the wood. You cannot take off that much wood in a single pass so why all the extra power. Porter Cable is still the undisputed king of routers. I choose it because its the perfect size for a router table. I use oak and maple a lot, so it really works well for me.I put this into a Bench Dog Router Table Bench Dog 40-201 ProTop Pheonolic Top and ProFence 32 Combo I never did see the reason for buying a big honking 3 1/2 HP router for a router table.
Having to crank down on the base tightening mechanism led to the (aluminum) router housing becoming gouged up. Have decided instead of throwing half my wood away I'm going to throw my router away instead and not have to worry about it anymore. I can no longer crank down and damage the router housing but the router still vibrates itself out of the base. Made for quick, easy accurate setup. This is the second one Iv'e owned now.
I would have to crank down on this with a wrench to keep the router from vibrating out of the base while I was routing with it (undertable mount). Finally gave up on it. Bottom line though, if it moves while routing it's all in vein. If used as a plunge router or used on top of the table freehand with smaller bits maybe it'll keep from moving. First one came with a thumbscrew for tightening the base to the router.
Seen P&C changed the base design so I got another one. Under the table it moves, and there's nothing I've found to stop it. The height adjustment setup was nice at first glance.
It worked okay, and I know Porter Cable is the standard when it comes to routers, but I was very unimpressed. Also, since the base and the motor are both aluminum, they don't glide smoothly. For table mounting, this thing leaves a lot to be desired. Okay, I haven't used this router much. For a simple hand held router, I am sure this is a very good choice.
My router table had issues, so I borrowed a friend's, which had this router mounted in it. To adjust the height, you twist the body and clamp it down when you get the height you want. This is very awkward in a table, and I never got the bit at exactly the right height. The 890 series (and my Freud router) has a screw to adjust the height which works MUCH better.
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